Solutions

From DFM to mass production — validated parts and processes for data centers, NEV automotive, and communication & IoT.

Data Center

Optical Modules (Transceivers)

QSFP / QSFP-DD / OSFP / SFP families for optical transceivers only — housings, thermal parts and EMI-related components, from DFM to mass production.

≤ 25 days
mold → sample
Cpk ≥ 1.67
critical dimensions
98.5%+
OTD (recent avg)
25G–800G
speed coverage
QSFP / QSFP-DD / OSFP / SFP Thermal & EMI design Cosmetic grading A/B/C DFM + quick turn

What we deliver

  • Housings (top / bottom / base / lid), bezels, latch plates
  • Heat-sinks / heat-spreaders, thermal interfaces
  • Fasteners / shields as part of mechanical set
  • Documents: Control Plan, PFMEA, FAI report, Cpk summary

Reference architecture

Place transceiver exploded view / block diagram here

Materials & Finishes

Aluminum / Zinc
Stainless / Copper
Inserts & HW
Anodize / Plating
Bead-blast / Painting
Cosmetic spec A/B/C

Process & Quality

DFM
stack-up
Tooling
molds
Die-cast
Al/Zn
CNC
tight tol
Surface
finish
Assembly
cosmetic
QA
SPC/GR&R
Documents pack:
Control Plan PFMEA WI / SOP FAI Cpk Report

Parts gallery (placeholders)

Snapshot

Case QSFP-DD housing reached MP in 6 weeks from tooling kick-off.

Result OTD ≥ 98.5%, cosmetic NG < 0.8% in the first 3 months.

Next step

Share your drawing or request our standard model list — we’ll confirm DFM and lead time to samples & MP.

NEV Automotive

Signal & HV Connectors

Connector housings, shields and thermal parts for NEV HV & low-voltage systems — under IATF16949 with APQP/PPAP and full genealogy.

≤ 5 weeks
PPAP L3 typical
Cpk ≥ 1.67
critical dims
99%+
OTD
< 500 PPM
customer quality
HV & Signal APQP / PPAP L3 Full genealogy Change control

What we deliver

  • Connector housings, shields, brackets, heat spreaders
  • Insert & over-molding (plastics + metal)
  • Markings & labeling for traceability
  • Docs: PFMEA, Control Plan, MSA/GR&R, PPAP L3

Reference architecture

Place connector stack-up / harness interface diagram here

Materials & Finishes

Aluminum / Zinc
Stainless / Copper
Plastics insert / over-mold
Plating / Painting
Laser / Pad printing
Automotive spec

Process & Quality

DFM
requirements
Tooling
molds
Die-cast
/ CNC
Plastics
insert/over
Finish
marking
Assembly
FI/trace
PPAP
L3 + QA
Documents pack:
PFMEA Control Plan MSA / GR&R PPAP L3 8D / CAPA

Parts gallery (placeholders)

Snapshot

Case HV connector housing PPAP L3 approved within 5 weeks.

Result Ramp to 20k+/mo, OTD ≥ 99%, 0 customer complaints in first 6 months.

Next step

Share specs or PPAP requirements — we’ll map a fast track from EVT to SOP.

Communication & IoT

Edge & Sensing Devices

Compact enclosures, RF shielding and thermal parts for gateways, CPE and sensors — rapid prototyping to mass production.

≤ 4 weeks
EVT → DVT
Grade A
cosmetic target
98.5%+
OTD
< 0.3%
RMA (12 mo)
Small form factor Thermal & RF shielding Quick-turn builds Assembly integration

What we deliver

  • Enclosures, shields, heat-sinks, brackets
  • Machining + plastics (injection / over-mold)
  • Cosmetic spec & visual management
  • Docs: FAI, SOP/WI, reliability test report

Reference architecture

Place enclosure exploded view / RF shielding layout here

Materials & Finishes

Aluminum / Zinc
Copper / SS shields
PC/ABS plastics
Anodize / Plating
Bead-blast / Paint
Cosmetic A/B/C

Process & Quality

DFM
stack-up
Tooling
molds
CNC
/ sheet
Plastics
injection
Finish
cosmetic
Assembly
fixtures
QA
SPC/GR&R
Documents pack:
FAI SOP / WI Cosmetic spec Reliability report

Parts gallery (placeholders)

Snapshot

Case Gateway enclosure EVT→DVT in 4 weeks with cosmetic grade A.

Result RMA < 0.3% over 12 months; OTD ≥ 98.5%.

Next step

Need a compact enclosure or thermal part? Share your drawing and we’ll confirm DFM & lead time.

Have a drawing to review?

Send it to our engineers — we’ll return DFM notes and lead time to samples & MP.